The high-speed palletizers: EuroPal HP performance line speed
Faster, further, better: criteria that you know well from your role as production manager or managing director of a manufacturing company. If output and performance are at the top of your agenda, the models in the EuroPal HP performance l speed series are the perfect choice. The EuroPal HP pls can change trays in under two seconds, making it the fastest palletizer in the world to our knowledge! You benefit from part infeed/outfeed and part buffering that significantly increase your performance.
Made for top performance: Tray palletisers from the EuroPal HP pls series
The EuroPal HP pls is an excellent choice whenever you need to supply non-pourable parts or unit loads in large quantities automatically, without interruption and at high capacity: whether pallets, trays, blister packs or small load carriers (KLT) - the EuroPal HP pls models are as fast as they are gentle on parts.
Our aim at modular automation is nothing less than to improve your production quality in CNC automation, injection moulding, medical technology assembly and a variety of other manufacturing processes and increase your output with our high-quality palletisers from the EuroPal HP pls series. And in the event that you do not want integrated handling for the time being, this is of course also no problem.
How the high-speed palletisers in the EuroPal HP pls series work
Step 1:
In the first step, stacks of trays are fed into the palletising system. This can be done fully automatically or by a machine operator with the aid of a trolley or floor roller. Alternatively, a double-track conveyor system or an automated guided vehicle (AGV) can also be used.
Step 2:
The trays are either filled with workpieces or they are empty. The palletising system in the lifting unit picks up the entire tray stack and lifts it directly from the trolley (floor roller, AGV, etc.) to the transfer level. At the transfer level, the tray stacks are transferred individually from the palletising system to the cross-slide system. The cross slide transports the individual tray to the working position and positions it precisely.
Step 3:
The workpieces are placed in the tray precisely and gently, at high speed and in the correct position. You can choose to use your existing handling system or a robot at this point.
Alternatively, they can be removed from this and transferred to an assembly process, a machine tool or an injection moulding system, for example. Also possible: transfer to our moduflex puck system. Workpiece into the puck or out of the puck - we have a solution for everything. Yours.
Our definition of performance
But that's not all the palletisers in the EuroPal HP pls series can do. A combination of removal and depositing is also possible: the parts are removed from the tray, transferred, processed and deposited back in the tray once processing is complete.
Once all the workpieces in a tray have been processed, the tray is changed in less than two seconds. This changeover takes place "on the fly". A tray has three positions on the transfer level, with the centre position being the working position.
It is this sophisticated design of the EuroPal HP pls series that guarantees you an increase in performance, while also ensuring greater process reliability and promising you significantly more autonomy.
Advantages, areas of application and extensions of the EuroPal high-speed palletiser
Popular in these industries
Palletisers in use in your industry
Classic tasks for the models in our EuroPal HP pls series include the automated feeding and removal of material into trays. As such processes can be found across assembly systems, production lines, machine tools or injection moulding technologies, for example, palletisers from the EuroPal HP pls series from modular automation are valued in the following industries - also in cleanroom-compatible/stainless steel versions (cleanroom palletisers) - for a wide range of tasks:
Medical technology for assembly processes
Automotive industry (battery cell production) for assembly processes
Automotive supply industry in the area of CNC production and small parts assembly
Pharmaceutical industry for assembly processes, e.g. car injectors
Electronics production for (small parts) assembly processes
Industrial production for palletising or depalletising. e.g. auto-injectors
Electronics production for (small parts) assembly processes
Industrial production for palletising or depalletising on plastic injection moulding machines or on machine tools
Advantages and facts
Advantages of the EuroPal HP pls series palletisers for use in your production facility
Flexible use thanks to uncomplicated changeover to different tray heights (recipe in control system)
Effective thanks to easy changeover of the palletisers to different tray heights (even retrospectively)
Smooth integration of the wide range of interfaces (digital I/O, Profinet/Profibus etc.)
Equipped with its own control system (incl. HMI, valve terminal and maintenance unit)
High efficiency thanks to tray stack changeover during operation, ensuring a smooth material flow
Has its own control unit (incl. HMI), valve terminal and maintenance unit
High efficiency thanks to tray stack changes during operation and therefore smooth material flow
Increased autonomy thanks to large storage capacity
Tray stacks up to a stack height (incl. floor roller) of up to 1050 cm
Fast commissioning during initial installation or relocation thanks to modular design (flexible logistics module, for easy repositioning within production)
Freedom in production thanks to large portfolio of standardised and customised accessories
Options and extensions for palletisers in the EuroPal HP pls series
Now or later: options are always good
You can rely on us for modular automation: we deliver the usual high quality, regardless of whether your accessories are standard or customised solutions. We reliably supply what you need for your EuroPal HP pls tray palletiser:
Pallets, workpiece carriers, trays, containers and parts containers
Pick-up rails for workpiece carriers
Feed conveyor systems (even more autonomy and buffer options)
Sliding doors
Radio call system on the machine for additional optimisation of your production process
By the way:
We also offer the automatic palletisers without integrated handling. Just as your production processes require.
A comparison of the Europal HP pls series of tray palletisers:
EuroPal high-speed palletiser
HP43 pls
HP64 pls
Tray size (workpiece carrier)
up to 400 x 300 mm
up to 600 x 400 mm
Tray loading height
approx. 50 mm
max. 220 mm
Tray single weight
up to 20 kg
up to 30 kg
Tray stacking weight
up to 150 kg
up to 400 kg
Total tray stack height
up to approx. 1,050 mm
up to approx. 1,050 mm
Tray change time
from 1.6 seconds
from 1.6 seconds
X-, Y-, Z-axis Positioning accuracy
+/-0.1 mm
+/-0.1 mm
Cycle time
approx. 3 seconds
approx. 3 seconds
Part weight
up to 200 g
up to 1.0 kg
Power connection
400V/50Hz
400V/50Hz
Connected load
3.0 KW
4.0 KW
Control system
Siemens PLC S7
Siemens PLC S7
Interfaces / API
Profinet, others by arrangement
Profinet, others by arrangement
Operating panel (HMI)
(others possible on request)
SIMATIC Siemens TP700 Comfort
SIMATIC Siemens TP700 Comfort
Dimensions
(W x D x H)
1,300 mm x 500 mm x 1,100 mm
1,460 mm x 630 mm x 2,150 mm
Transfer height
1.160 mm
1.160 mm
Unloading Handling
up to 80 mm
100 to 500 mm
