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Battery conveyor – cylindrical battery cells in moduflex puck conveyor system in gigafactory.

Battery conveyor systems: Puck conveyor systems for high-throughput battery production lines

Puck conveyor systems developed for battery production and its high requirements

Batteries and other energy storage devices play a crucial role in electromobility, as they have a significant impact on the reliability, performance and price of a system.
Manufacturers of lithium-ion batteries are therefore faced with a number of important requirements that have an impact on the high-performance and cost-efficient, fully automated production of high-performance batteries. Some of these important requirements are

Requirements at a glance:

Flexible and modular automation solutions

Flexible and modular automation solutions to minimise production costs are one of the most important requirements in the planning and development of battery lines and battery production lines. A high degree of flexibility and a modular design for rapid changes and further developments are among the most important requirements for battery conveyor systems and production lines.

Large-scale production

High performance and output as well as high system availability are a must. The automation technologies must be able to carry out and ensure the production of batteries in high quantities, with high process reliability and maximum cost efficiency.

Ambient conditions, precision and reliability

Precise transport through the manufacturing processes, as well as the highest precision in the various production processes of the production lines, is required to guarantee the quality and performance of the batteries. And this under a wide variety of demanding environmental conditions such as dry rooms, clean rooms, etc.

Flexibility and scalability in automated process interlinking and line management

The demands placed on processes are high and constantly changing. Here it is important to rely on scalable and flexible automation solutions that grow with the increasing requirements and can be easily adapted. With our space-saving puck conveyor systems, we can react very flexibly to the line layouts required by our customers. Overhead sections, vertical puck transport using a magnetic chain or carrier chain, buffer sections, fast infeed and outfeed, flexible distribution, etc. are no problem.

Battery conveyor – cylindrical battery cells in moduflex puck conveyor system in gigafactory.
Conveyor system for battery transport - moduflex puck conveyor systems for cylindrical battery cells - modular automation.
moduflex puck conveyor system for battery cans & jelly rolls.

Conveyor systems for the production of lithium-ion batteries from modular automation

With our modular aluminium conveyor systems (plastic chain conveyors), we offer a wide range of high-performance interlinking solutions for battery production and the associated high requirements in terms of performance and output, environments (clean room, dry room) and efficiency and scalability in terms of line layout.

Our conveyor systems are space-saving and fit perfectly into your production process. Our standardised modular conveyor system with various system sizes enables fast planning and delivery times at a good price. Our different system sizes enable us to respond optimally to your product requirements.

Our conveyor technology solutions for battery production offer advantages for the following tasks:

High-performance & highspeed transport and handling of battery cells

Transport of battery cans

Transport of jelly rolls as part of the assembly process

Transport of battery modules through the entire assembly process

Conveyor system for battery production - moduflex puck conveyor systems for batteries and jelly rolls.
Battery handling system: Puck-handling conveyor for cylindrical battery cells.
Puck conveyor system for battery cells.
Battery conveyor systems: moduflex puck conveyor systems for battery cells from modular automation.

Puck conveyor systems for the single-flow transport of battery cans and jelly rolls in lithium-ion battery production

Our puck conveyor systems impress with a very high output (outputs of over 450 PPM are possible), very high precision and process accuracy, as well as very flexible line layouts:

  • Powerful vertical transport with pucks 

  • Very fast infeed and outfeed 

  • Flexible buffer sections in the tightest of spaces 

  • High flexibility in puck distribution

This makes puck conveyor systems ideal for battery production, battery assembly and battery processing. The modular automation puck conveyor systems can be easily adapted to the customer's pucks (adjustments to side guides, switches for infeed and outfeed, stoppers and separators, etc.). Alternatively, we are happy to develop a puck customised to the product and customer requirements. We can also draw on a modular puck design and years of experience;

We use puck conveyor systems for the single-flow transport of battery cans and battery jelly rolls in the field of production processes. The puck conveyor systems meet the high requirements for precision and reliability. Thanks to the flexible and compact lines that are possible with puck conveyor systems, the pucks can be transported right into the processes.

Product solutions from modular automation for the battery industry:

Puck conveyor systems / puck handling systems: Puck conveyor systems

moduflex: Aluminium plastic chain conveyor

High-speed tray palletiser EuroPal HP64 pls - tray changeover time under 2 seconds.

Series, EuroPal HP pls series - High-speed palletizer

Interested or have questions? Please feel free to contact Marcus Wolf.

Our experience in the field of conveyor systems for battery production:

As an experienced supplier and manufacturer of automation solutions, we are proud to have been operating successfully as a system supplier in the battery manufacturing and production market for many years. Thanks to our in-house modular conveyor technology system, we offer customised solutions for all requirements - ranging from large-scale battery production facilities to the supply of individual components.

With many years of expertise and a high level of innovation, we ensure that our customers from the battery production, electric battery manufacturing and e-mobility sectors always benefit from our high level of experience in the planning and implementation of high-performance conveyor systems and palletising systems.

Our range extends from conveyor systems for the production of battery cells to systems for the assembly of battery modules and solutions for palletising and handling. Discover the benefits of our wide range of conveyor system sizes and EuroPal palletising systems now.